Breakaway oxidation of ZIRLO and optimized ZIRLO cladding per 10CFR50.46c criteria

The United States Nuclear Regulatory Commission (NRC) in 10CFR50.46c proposed changes to the loss of coolant accident (LOCA) criteria for LWR licensees including a new requirement to test cladding materials for breakaway oxidation. Cladding materials must be shown to resist breakaway oxidation long enough for the LOCA transient to be terminated. The onset of breakaway oxidation is characterized by a rapidly increasing rate of oxidation and the absorption of hydrogen resulting in a loss of cladding integrity. The proposed rule changes effectively require some manner of periodic and on-going testing to monitor the population of cladding for breakaway resistance. More than 200 lots of production cladding material have been tested in accordance with the draft regulatory guidelines. Testing has been conducted in a steam environment at the critical temperature for breakaway oxidation for durations that exceed the analytical endurance limit required to comply with the breakaway oxidation test criteria. The alloys that have been tested include both ZIRLO cladding and Optimized ZIRLO cladding. Breakaway oxidation testing consisted of three basic steps: preparation of test specimens, high temperature steam oxidation and post-test specimen evaluation. The results show there is a high probability that all ZIRLO and Optimized ZIRLO lots will pass production certification testing. Variations in response to breakaway oxidation testing were observed only in testing that ran well beyond the maximum LOCA duration of 2000 seconds. No indications of early breakaway oxidation were observed in the testing of production material that has been completed thus far. This provides confidence that a sampling approach to breakaway oxidation testing and monitoring remains a sound approach