Evaluation of isolation valve leakage in alternate charging piping

The chemical and volume control system (CVCS) alternate charging flow path at an operating pressurized water reactor (PWR) plant was determined to be susceptible to adverse stresses from isolation valve leakage. Isolation valve leakage had resulted in pipe cracks at several nuclear units worldwide, as described in United States Nuclear Regulatory Commission Bulletin 88-08 and its supplements. To provide for continuing assurance that cracks would not initiate over the plant life, the operators considered performing fatigue evaluation to demonstrate structural integrity of the system. This evaluation included heat transfer, stress and fatigue analysis, using methods described in Electric Power Research Institute Report ''Thermal Stratification, Cycling, and Striping (TASCS),'' March 1994. The evaluation concluded that the fatigue usage would be less than 1.0 under worst case isolation valve leakage conditions, and therefore a significant investment in permanent temperature monitoring was avoided