An electrochemical method for on-line monitoring of biofilm activity in cooling water using the BIoGEORGE trademark probe

The presence of active microorganisms on piping and components in cooling water systems can have a profound effect on the corrosion performance of such systems. Microbiologically influenced corrosion (MIC) can result in premature failures of critical and support systems, increased downtime of equipment for repairs and maintenance, and increased operating costs associated with mitigation measures. In some cases, MIC has forced premature replacement of tanks, heat exchangers, and piping systems with a severe effect on plant availability. Monitoring methods that alert plant operators that biofilm formation is occurring on pipe work and components permit the operators to initiate mitigation actions before biofouling becomes severe or MIC has occurred. An electrochemical probe to permit on-line monitoring of biofilm activity under power plant or other industrial exposure conditions is under development. This device, the BIoGEORGE trademark electrochemical biofilm monitor, permits on-line evaluations of the effects of biofilm formation upon the surfaces of passive alloys such as stainless steels exposed to cooling water environments. Benchtop experiments have shown that biofilm formation on stainless steel surfaces can be detected by an electrochemical indication well in advance of any visual evidence of biofilm or corrosion on the electrodes. The design of the probe, results of benchtop experiments, and a description of its installation at the Browns Ferry Nuclear Plant are described