Preparation of a novel KCC-1/nylon 6 nanocomposite via electrospinning technique

In this research, a novel nanofibrous composite of KCC-1/nylon 6 was prepared using electrospinning techniques. First, fibrous silica nanospheres (KCC-1) were synthesized via conventional polycondensation method with a new solvent system. The scanning electron microscopy (SEM) images showed a spongy spherical morphology with a uniform distribution of particle sizes and an average diameter of around 305 nm. Synthesized KCC-1 nanospheres are considered as mesoporous materials due to their high BET specific surface area of 576 m² g⁻¹ and BJH average pore diameter of 3.28 nm. The KCC-1/nylon 6 composite was fabricated by preparing a dispersion of nanosilica (10–50 % w/w) in a solution of nylon 6 (15 % w/v) in formic acid. Upon applying a high voltage, the nonwoven electrospun KCC-1/nylon 6 composite nanofibers were obtained. The KCC-1 nanospheres were arranged in line along the nylon 6 fibers like rosary beads wrapped in the polymer. Based on the SEM images, we obtained a well-distributed nanocomposite even at higher silica content. The prepared KCC-1/nylon 6 composite showed 29–55 % higher BET specific surface area compared with pure nylon 6 nanofibers which makes it a good candidate to be used as a sorbent material for environmental or drug delivery applications.