Simple synthesis of mesoporous FeNi/graphitic carbon nanocomposite catalysts and study on their activities in catalytic cracking of toluene

Mesoporous FeNi alloy/graphitic carbon nanocomposite catalysts with different Fe/Ni molar ratios have been synthesized through a simple solid–liquid grinding/templating method using mesoporous silica SBA-15 as the template. Metal nitrates and natural soybean oil were respectively used as the magnetic particle precursors and carbon source, which can be infiltrated into the silica template after simple impregnation, grinding and subsequent heat treatment. X-ray diffraction, nitrogen adsorption–desorption, transmission electron microscopy and thermogravimetric analysis techniques were used to characterize the samples. It is observed that high contents of FeNi alloy nanoparticles with the sizes of 3–6 nm are well dispersed into the walls of graphitic mesoporous carbon matrix, and the resulting nanocomposites have a uniform mesostructure with a high specific surface area and large pore volume. Because of these properties, the obtained FeNi/graphitic carbon nanocomposites can be used as novel catalysts for the catalytic cracking of toluene and exhibit a higher activity and stability than FeNi/commercial activated carbon (AC) catalyst. After a period of 810 min reaction at 700 °C, the toluene conversion on the FeNi/graphitic carbon nanocomposites can be maintained at a level of more than 75% and this value is 2.5 times as high as that of the FeNi/AC catalyst. - Highlights: • Mesoporous FeNi alloy/graphitic carbon nanocomposites (FeNi/GCN) were synthesized. • High contents of FeNi alloy nanoparticles are well embedded into the graphitic carbon walls. • The obtained FeNi/GCN catalysts have a high surface area and uniform mesostructure. • The FeNi/GCN catalysts exhibited excellent catalytic performance in the cracking of toluene.