A calculation methodology proposed for liquid droplet impingement erosion

Highlights: ► We proposed a two phase flow methodology to liquid droplet impingement erosion. ► An innovative impact angle function was implemented into erosion rate calculation. ► A comparison with an accident erosion data was made to validate our methodology. - Abstract: Bent pipe wall thinning has been often found at the elbow of the drain line and the high-pressure secondary feed-water bent pipe in nuclear reactors. Liquid droplet impingement (LDI) erosion could be regarded as one of the major causes and is a significant issue of the thermal hydraulics and structural integrity in aging and life extension for nuclear power plant safety. In this paper a computational methodology is established for simulation of LDI erosion using computational fluid dynamics (CFD) simulation and theoretical calculation. Two-phase flow numerical simulations are conducted for standard elbow geometry, typically with the pipe diameter of 170 mm. This computational fluid model is built up by incompressible Reynolds Averaged Navier–Stoke equations using standard k–ε turbulence model and the SIMPLE algorithm, and the numerical droplet model adopts the Lagrangian approach. The turbulence damping in vapor–droplets flow is theoretically analyzed by a damping function on the energy spectrum basis of single phase flow. Locally, a droplet impact angle function is employed to determine the overall erosion rate. Finally, the overall and local investigations are combined to purpose a general methodology of LDI erosion prediction procedure, which has been complemented into CFD code. Based on our more physical computational results, comparison with an available accident data was made to prove that our methodology could be an appropriate way to simulate and predict the bent pipe wall thinning phenomena.