Development of new materials by utilizing radiation crosslinking

About 30 years have elapsed since the cables by electron beam crosslinking were developed as the first industrial utilization of radiation in Japan. At present about 200 electron beam accelerators are used industrially in Japan, and cable industry ranks at the top, followed by foaming polyethylene and curing, and the preliminary vulcanization of tires. The effect of these irradiations is the reforming of polymers by radiation crosslinking. In cables, the heat resistance and chemical resistance of insulators are improved by radiation crosslinking. By applying radiation crosslinking to polyurethane elastomer, its weakest point, waterproof property, was improved. Moreover, by using this crosslinked polyurethane elastomer for cable coating, the reliability of the sensor cables for brake system was able to be remarkably improved. As another new application of radiation crosslinking process, the improvement of the heat resistance of engineering plasties was examined. The structure of radiation crosslinked urethane elastomer cables, their endurance in hot water and oil, and the life, and the characteristics of sensor cables are reported. Multi-functional monomers, the molecular structure, and the various characteristics of engineering plastics are described. (K.I.)