Transport and Treatment of Chapelcross Gas Ducts for Clearance and Recycling - 19662

In the summer of 2018, Cyclife, the EDF group's specialist radioactive waste management and decommissioning company, transported sixteen gas ducts and associated equipment from the shutdown Chapelcross nuclear power plant to treatment facilities in the UK and Sweden. The client requested a full removal, treatment and disposal service for approximately 820 te of low level metallic waste comprising Upper Gas Duct Assemblies (including bellows), Upper Gas Duct elbows, Filter Pots and Convoluted pipework. The complex scope involved heavy lifting, transport by road and sea, processing and recycling on a large scale, thereby necessitating involvement of a wide range of suppliers at different tiers all managed by Cyclife. The purpose of the entire project was to safely handle and treat all of the components for clearance and recycling into the public domain for the manufacture of new steel products. Most of the treatment took place in Cyclife's nuclear licensed metal treatment facility in Sweden. Cyclife has a long and unique experience of arranging safe transport of large contaminated components on road and sea. The metal treatment facility in Sweden can, without special arrangements, receive components up to 30 meters long with a weight of up to 400 tonnes for decontamination, size reduction and melting. The actual treatment of the components consisted of the following steps: a) Separation of a gas duct from the gantry, b) size reduction, radiological verification measurements and clearance of the gantry, c) stepwise segmentation of the gas duct and elbow including removal of asbestos, d) decontamination, e) melting, f) radiological assessment and clearance of the metal ingots, g) management of the secondary waste for return to UK. The result of the project, upon completed treatment of all the material, demonstrates a high recycling rate of the material. 5-10% of the original mass of material will have to disposed as radioactive waste. This number include all residues, untreatable material (asbestos, mineral wool, filters etc.) and two melt batches with a too high activity content for clearance. The paper takes the reader through the entire project from the initial planning to the clearance of the metal and the return of the secondary waste to UK for disposal. It will also present and discuss pros and cons for alternative management approaches in several perspectives. (authors)