CaO insulator coatings on a vanadium-base alloy in liquid 2 at.% calcium-lithium

The electrical resistance of CaO coatings produced on V-4%Cr-4%Ti and V-15%Cr-5%Ti by exposure of the alloy (round bottom samples 6-in. long by 0.25-in. dia.) to liquid lithium that contained 2 at.% dissolved calcium was measured as a function of time at temperatures between 300-464 degrees C. The solute element, calcium in liquid lithium, reacted with the alloy substrate at these temperatures for 17 h to produce a calcium coating ∼7-8 μm thick. The calcium-coated vanadium alloy was oxidized to form a CaO coating. Resistance of the coating layer on V-15Cr-5Ti, measured in-situ in liquid lithium that contained 2 at.% calcium, was 1.0 x 1010 Ω-cm2 at 300 degrees C and 400 h, and 0.9 x 1010 Ω-cm2 at 464 degrees C and 300 h. Thermal cycling between 300 and 464 degrees C changed the resistance of the coating layer, which followed insulator behavior. Examination of the specimen after cooling to room temperature revealed no cracks in the CaO coating. The coatings were evaluated by optical microscopy, scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS), and X-ray analysis. Adhesion between CaO and vanadium alloys was enhanced as exposure time increased