The design and construction of the windscale vitrification plant and vitrified product store

The paper describes the background of High Level Waste storage and vitrification development in the UK and its application to Reprocessing Operations at Sellafield. The main stages in the vitrification process and associated maintenance facilities are described together with the layout of the Windscale Vitrification Plant (WVP) and associated Vitrified Product Store (VPS). The design and construction techniques employed for example, the use of Computer Aided Design and the effect of automatic pipe bending/orbital welding and the use of precast units for cell construction, are discussed and current construction progress is highlighted. The vitrification process uses complex mechanical plant operating in high temperature and radiation fields. An extensive engineering and process development programme has been carried out. A full scale inactive facility (FSIF) has been constructed and the objectives and results from the operation of FSIF are presented. In addition to engineering and process development, a comprehensive programme of glass technology development has been carried out to establish maximum waste incorporation levels, reaction kinetic and product properties of the candidate glass formulations