Development of soda-lime glasses from ornamental rock wastes

During the ornamental rocks production, among other steps, one saw the rock blocks in order to transform them into semi-finished plates. In this step, expressive amounts of residues are generated, which are not properly discharged in nature, without any programmed utilization. The residues of silicide rocks present, in their compositions, oxides which are raw materials employed to fabricate soda-lime type glasses (containing SiO₂, Al₂O₃, CaO, Na₂O and K₂O). On the other hand the residues of carbonatic rocks are constituted of glass net modifier oxides, like CaO and MgO. In this work it was developed four types of soda-lime glasses using ornamental rock residues, where the glasses compositions were adjusted by adding sand, as silica source, as well as sodium and calcium carbonates as sources of Na₂O and CaO, respectively. The obtained glasses were characterized by means of Archimed's method for densities measurements, microstructure by using optical and electronic microscopy, phases by means of X-ray diffraction (XRD), hardness by Vickers indentation, spectroscopy (UV/VIS), and hydrolytic resistance according to ISO 719. The XRD analyses confirmed the compositions total vitrification, where the greened aspect of the samples was due to the presence of the iron oxides. The produced glasses properties were compared with those of commercial glasses aiming their industrial employment. The main difference between the produced glasses and those commercials varied primarily regarding the amount of carbonates incorporated. The results showed that the ornamental rocks residues may be used as raw materials for glasses fabrication, and they found a useful economic destination rather than discharge which promotes undesirable environmental impact. (author)