EDF operational experience of primary circuit filter usage. Analysis of results and strategy for optimizing filtration and reducing solid wastes

Pleated fibreglass media filter cartridges are used throughout the auxiliary systems at nuclear power plants across the 58 reactors of EDF fleet. The main role of these filters is to remove suspended solids from coolant to prevent them accumulating in circuits or in equipments. In the primary circuit, these filters therefore limit the deposition of solids that are active or could become active if allowed to recirculate throughout the primary circuit, avoiding potential consequences such as an increase in dose rates, axial offset anomalies, demineralisers fouling, higher pressure losses in primary loop, and clogging of the primary pumps. Since 2008, a steady increase in the consumption of filters has been noticed, and therefore an increase in the amount of solid waste to treat. Preliminary studies have identified the primary circuit high-flow filters of the 1300/1450 MWe reactors as the main source of this increase. Not only has this stretched of solid waste containers production to the limit, as well as strained site resources and increased risks of operational errors during periods of frequent filter changes; it has also suggested that there is an underlying problem that could pose a serious risk to the primary circuit if untreated. Further studies have been carried out to identify more precisely the impact of possible causes, including increased quality surveillance of the filters, correlation of consumption data with the concentrations of various conditioning products and typical pollutants, and an impact analysis of events such as steam generator replacements or new practices like zinc injection. Work has been done with the filter manufacturer to improve their service lifetime and a simulation tool has been developed in order to understand and optimise filtration. We are also working with sites on creating good practices and avoiding bad ones. These actions should reduce the consumption in the short term while still assuring a high quality of filtration and demineralisation. Longer term solutions have also been considered such as alternative filtration technologies and system modifications if the problem persists or worsens. (author)