Strength evaluation of top nozzle holddown spring screw for nuclear fuel assembly

Holddown springs are required to maintain the nuclear fuel assembly in contact with lower core plate and permit thermal and irradiation-induced length changes. Therefore, the holddown spring screw must be designed such that it is capable of sustaining the loads imposed by the initial tensile preload and operational loads. Prior to assessing the structural integrity of the spring screw in the corrosive and irradiating environment throughout the design lifetime of the fuel assembly, the strength evaluation of screw was made in this paper using the mechanics of materials and finite element methods. Calculations based on the mechanics of materials, showed that the preloaded screw with an operating holddown force had a quite large margin of safety in strength. However, the elastic-plastic finite element analysis showed that the local stresses at the critical regions of head-shank fillet and thread root significantly exceeded than the yield strength of the screw material, resulting in local plastic deformation. Preloading on the screw applied for tightening had beneficial effects on the screw strength by reducing the stress level at the critical regions, compared to the screw without preload. Calculated spring deflection using the finite element analysis was in close agreement with the experimentally measured deflection