Study on the Properties of Novel Soft Magnetic Composites of FeSiAl

In this paper, we compounded the FeSiAl powder with a novel amorphous inorganic insulation agent (AIIA). Silicone resin (3 wt.%) was used as organic insulating agent, and the inorganic insulating agent was Fe_83.5Si_7.5B₅Cr₄ amorphous powder (0, 1, 2, 3, and 4 wt.%). Amorphous powder was prepared by passivation pretreatment before compounding. The results showed that the addition of amorphous inorganic insulating agent will significantly affect the soft magnetic properties of FeSiAl powders. Compared with the pure FeSiAl powder having only silicone resin the saturation magnetization of composite powders slightly increased (by 0.1–4.9%). When AIIA content was 2 wt.%, the sample had the highest initial permeability, which increased by 14.6%. At the same time, the core loss was also reduced by 15.7% (B_m = 5 mT, f = 1000 kHz) when AIIA content was also 2 wt.%.