In situ production of microporous foams in sub-millimeter cylindrical gold targets

The preparation of microcellular foam in sub-millimeter cylindrical gold targets is described. Small, open-ended, gold cylinders of 400 μm diameter, 700 μm length, and 20 μm wall thickness were fabricated by electroplating gold onto a silicon bronze mandrel and leaching the mandrel with concentrated nitric acid. After several rinsing and cleaning steps, the cylinders were filled with a solution containing acrylate monomers. The solution was polymerized in situ with ultraviolet light to produce a gel. Precipitation of these gels in a non-solvent such as methanol and subsequent drying by means of a critical point drying apparatus produced cylinders filled with microporous foams. The foams have densities of 50 mg · cm-3 and cell sizes on more than 1 μm. They fill the cylinders completely without shrinkage during the drying process, and need no subsequent machining. (authors)