Pilot-scale vermicomposting of sewage sludge mixed with mature vermicompost using earthworm reactor of frame composite structure

Highlights: • 1 ton/day pilot-scale vermicomposting of sewage sludge only takes 20.5 h. • The vermicompost obtained from this work has better stability and maturity. • Reuse vermicompost to condition sludge promotes the degradation of organic matter • Dominant bacterial and fungus of sludge vermicomposting system are identified. To improve the efficiency of sludge vermicomposting, a new cost-effective method is provided. It uses a new earthworm reactor with a frame composite structure for vermicomposting and reuses mature vermicompost to condition the sludge. Under the optimum conditions (proportion of earthworm droppings: 15%; thickness of sludge laying: 6 cm; moisture content of initial sludge mixture: 75%), the method of continuous operation described herein works well and presents three advantages compared with the traditional vermicomposting method: the short time required for vermicomposting (20.25 h); covering a small area (5 m2/t·d); and a low cost. In addition, the vermicompost obtained from sludge vermicomposting shows better stability and maturity (C/N: 14.96; GI: 86.42%; TOC: 188.5 mg/g; ash content: 516.2 mg/g). The investigation of the associated mechanisms, including 3D-EEM, TGA, SEM and microbial community analyses, revealed that the addition of mature vermicompost can speed up the progress of decomposition and humification of organic matter in sludge. The process of vermicomposting and adding mature vermicompost significantly modified the microbial community of sewage sludge, and the changes in microorganisms in vermicompost were related to the microorganisms in the earthworm gut.