Development of rock bolt grout and shotcrete for rock support and corrosion of steel in low-pH cementitious materials

It is foreseen that cementitious products will be utilized in the construction of the final repository. The use of conventional cementitious material creates pulses in the magnitude of pH 12.13 in the leachates and release alkalis. Such a high pH is detrimental mainly to impairment of bentonite functioning, but also to possibly enhanced dissolution of spent fuel and alteration of fracture filling materials. It also complicates the safety analysis of the repository, as the effect of a high pH-plume should be considered in the evaluation. As no reliable pH-plume models exist, the use of products giving a pH below 11 in the leachates facilitates the safety analysis, although limiting the amount of low-pH cement is recommended. In earlier studies it was found that shotcreting, standard casting and rock bolting with low-pH cement (pH . 11 in the leachate) should be possible without any major development work. This report summarizes the results of development work done during 2008 and 2009 in the fields of low-pH rock bolt grout, low-pH shotcrete and steel corrosion in low-pH concrete. Development of low-pH rock bolt grout mixes and laboratory testing of the selected grout was followed by installation of twenty rock bolts for rock support at Aspo HRL using the chosen low-pH grout. The operation was successful and the bolts and grout are subject to follow up the next ten years. Low-pH shotcrete for rock support was initially developed within the ESDRED project, which was an Integrated Project within the European Commission sixth framework for research and technological development. ESDRED is an abbreviation for Engineering Studies and Demonstrations of Repository Designs. ESDRED was executed from 1st February 2004 to 31st January 2009. The development of the mix design described in this report was based on the results from ESDRED. After laboratory testing of the chosen mix, it was field tested in niche NASA 0408A at Aspo HRL. Further, some areas in the TASS-tunnel were shotcreted as part of the actual rock support. The field tests at Aspo HRL were successful and the fibre rebound was in the same range as for ordinary shotcrete. An expected increased risk for steel corrosion in low-pH concrete has been investigated via carbonation, electrochemical investigation and field exposure at Aspo HRL. The field exposure will last approximately ten years. So far, the corrosion investigations do not indicate any significantly increased corrosion rate in low-pH concrete. In summary, from a design point of view, all results so far indicate that low-pH cementitious materials are suitable for use in the final repository.