Numerical investigation of wet-bulb effectiveness and water consumption in one-and two-stage indirect evaporative coolers

Highlights: • Wet bulb effectiveness of indirect/indirect evaporative cooling systems are 76–81%. • Dimensionless water evaporation rate decreases as the primary air flow rate increases. • Water evaporation rate increases with increase of inlet dry bulb temperature. - Abstract: In this study, three configuration for two-stage indirect/indirect evaporative cooling systems (IEC/IEC) were proposed (Type A, Type B and Type C) to determine what configuration produces a better wet-bulb effectiveness (or better energy-saving). For this purpose, six cities with a variety of hot weather conditions with the dry-bulb in range of 31.9–46.66 °C were selected. Results show that under these three configuration, the wet-bulb effectiveness of Type A, Type B and Type C varies over ranges of 62–68%, 76–81% and 85–91% respectively, whereas the effectiveness of a one stage IEC varies over a range of 54–60%. There is a common misconceive belief in the concept of water evaporation rate of an evaporative cooling system, which were fueled by many articles; this belief is, if a cooler consumes less water it is an environmentally friendly cooler for dry areas. A more accurate and practical definition is proposed in this article named Dimensionless Water Evaporation Rate (DWER). The numerical results showed that Type B is the optimum configuration, because of a range of 4–24% DWER saving could be obtained by Type B in comparison with Type C whereas Type B increases the product air up to 32%. As well as IEC, in a counter-flow regenerative evaporative cooler the DWER decreases as the primary airflow rate increases whereas water consumption increases. Moreover, using Type B the index of thermal comfort was investigated which showed that Type B could meet thermal comfort condition in two climatic zones of temperate-dry and hot-dry.