Development of material formula and structure property indicators for low cold-resistant characterization of Cables' Material

Alpine regions account for about 27.9% of total land area in China. Northeast China, Inner Mongolia, Northwest China and other regions are located in alpine regions, wherein the above regions are rich in energy. However, the low-temperature impact embrittlement temperature of traditional PVC cable materials is between -15°C and -20°C, which is far lower than actual operation requirements. Cable insulation and sheath are always damaged during cable laying in alpine regions. Therefore, it is urgent to develop low-temperature-resistant cables applicable to low-temperature environment in alpine regions, and safe and stable operation of power grids in the alpine regions can be guaranteed. In the paper, cold-resistant PVC formula systems were mainly trial-manufactured and studied. Appropriate production technologies and formulas were determined through selecting raw materials and modified materials. The low-temperature impact embrittlement temperature was adjusted below -50°C under the precondition that PVC cable materials met national standard property requirements. Cold-resistant PVC cable materials were prepared, which were characterized by excellent physical and mechanical properties, and sound extrusion process, and cold-resistant PVC cable materials can meet production requirements of low-temperature-resistant cables. Meanwhile, the prepared cold-resistant cable material was used for extruding finished product cables and trial-manufacturing sample cables. Type tests of low temperature elongation ratio, 15min withstand voltage, etc. were completed for 35kV and lower sample cables in Mohe Low-temperature Test Site. All properties were consistent with standard requirements. (paper)