Preparation Of Pure Carbon From Heavy Oil Fly Ash

The Egyptian production of heavy oil is approximately 12 million tons of heavy oil per year and approximately 5.3 million tons of this amount is used as fuel in the electric power stations. Based on the fact that the ash content of Egyptian heavy oil is approximately 0.2 %, about 10600 tons of fly ash is produced per/year which causes a lot of environmental problems such as dusting, release of the acidic liquids and heavy metals such as vanadium, nickel, zinc and unburned carbon. Treatment of fly ash by leaching of vanadium and zinc was carried out under different conditions to achieve the best leaching efficiency of both vanadium and zinc by sodium hydroxide. The leaching efficiency obtained was 91% for vanadium and 98% for zinc. This study was concerned with the precipitation of zinc at pH 7.5 as zinc hydroxide and the precipitation of vanadium as ammonium metavanadate at pH 8.5. Leaching of nickel, iron and other elements from the residue was carried out by 2M HCl under different conditions. The achieved leaching efficiency of nickel was 95% where as that of iron was 92%. Precipitation efficiency of both nickel and iron were 99.9%. The residue, which contains mainly unburned carbon, have been washed two times with water and dried at 200oC then ground to < 300μm. According to the achieved analysis of the obtained carbon, it can be characterized as pure carbon