Removal of actinides from dissolved ORNL MVST sludge using the TRUEX process

Experiments were conducted to evaluate the transuranium extraction process for partitioning actinides from actual dissolved high-level radioactive waste sludge. All tests were performed at ambient temperature. Time and budget constraints permitted only two experimental campaigns. Samples of sludge from Melton Valley Storage Tank W-25 were rinsed with mild caustic (0.2 M NaOH) to reduce the concentrations of nitrates and fission products associated with the interstitial liquid. In one campaign, the rinsed sludge was dissolved in nitric acid to produce a solution containing total metal concentrations of ca. 1.8 M with a nitric acid concentration of ca. 2.9 M. About 50% of the dry mass of the sludge was dissolved. In the other campaign, the sludge was neutralized with nitric acid to destroy the carbonates, then leached with ca. 2.6 M NaOH for ca. 6 h before rinsing with the mild caustic. The sludge was then dissolved in nitric acid to produce a solution containing total metal concentrations of ca. 0.6 M with a nitric acid concentration of ca. 1.7 M. About 80% of the sludge dissolved. The dissolved sludge solution form the first campaign began gelling immediately, and a visible gel layer was observed after 8 days. In the second campaign, the solution became hazy after ca. 8 days, indicating gel formation, but did not display separated gel layers after aging for 20 days. Batch liquid-liquid equilibrium tests of both the extraction and stripping operations were conducted. Chemical analyses of both phases were used to evaluate the process. Evaluation was based on two metrics: the fraction of TRU elements removed from the dissolved sludge and comparison of the results with predictions made with the Generic TRUEX Model (GTM). The fractions of Eu, Pu, Cm, Th, and U species removed from aqueous solution in only one extraction stage were > 95% and were close to the values predicted by the GTM. Mercury was also found to be strongly extracted, with a one-stage removal of > 92%