Thermal stability of curved ray tomography for corrosion monitoring

Guided wave tomography is being developed as an effective tool for continuous monitoring of corrosion and erosion depth in pipelines. A pair of transmit- and receive-ring arrays of ultrasonic transducers encircles the pipe and delimits the section to be monitored. In curved ray tomography (CRT), the depth profile is estimated from the time delay matrix, Δτ, whose ij-th entry is the phase traveltime difference between the current and baseline signals measured between transducers i and j of the transmit and receive-ring arrays, respectively. Under perfectly stable experimental conditions, the non-zero entries of Δτ are only due to the occurrence of damage and provide a reliable input to CRT. However, during field operation, Δτ can develop non-zero entries due to a number of environmental changes ranging from temperature variations to degradation of transducer-pipe coupling and transducer intrinsic performance. Here, we demonstrate that these sources of instability can be eliminated by exploiting the spatial diversity of array measurements in conjunction with EMAT transducer technology which is intrinsically stable owing to its non-contact nature. The study is based on a full-scale experiment performed on a schedule 40, 8' diameter, 3 m length steel pipe, monitored with two EMAT ring arrays. It is shown that for an irregularly shaped defect the proposed method yields maximum depth estimations that are as accurate as single point ultrasonic thickness gaging measurements and over a wide temperature range up to 175°C. The results indicate that advanced inversion schemes in combination with EMAT transduction offer great potential for continuously monitoring the progression of corrosion or erosion damage in the oil and gas industry