Three-dimensional finite element analysis of O-ring metal seals considering varying material properties and different seal diameters

Highlights: • To investigate the mechanical behaviour of O-ring metal seals, three dimensional (3D) finite element (FE) models were created using solid elements for all of the seal components. • The model was carefully validated by comparison of simulation results with experimental results. • The influence of material fluctuation of each seal component due to varying properties and the sensitivity of different seal diameters on the seal force are analysed and discussed. • The results show that the material properties of helical spring have major influence on seal force and that the influence of seal diameters is negligible small in the studied range. -- Abstract: Metal seals of O-ring form are often used in lid-systems of transport and storage casks for radioactive waste in Germany. To investigate their mechanical behaviour, three dimensional (3D) finite element (FE) models were created using solid elements for all of the seal components. The material behaviour of each component is described with a unified static elastic-plastic material model. The total strain is defined as the sum of linear elastic strain and plastic strain with power-law hardening. The model was carefully validated by comparison of simulation results with experimental results. The influence of material fluctuation of each seal component due to varying properties and the sensitivity of different seal diameters on the seal force are analysed and discussed. The results show that the material properties of helical spring have major influence on seal force and that the influence of seal diameters is negligible small in the studied range. This is very important to use the test results from seals with small diameter for the assessment of seal behaviour with larger diameter as used in transport and storage cask.