Permeation characterization and modelling of polyethylene/clay nanocomposites for packaging

The approach of upgrading barrier properties of polymer with nanofillers is effectual and well established now-a-days to manufacture films and quality packaging. This research deals with enhancement of barrier attributes of clay-based high density polyethylene nanocomposites against oxygen and water permeability. Na-Montmorillonite and two grades of kaolin clays were used for HDPE/clay nanocomposites preparation in twin-screw extruder with temperature profile of 160, 170, 180, 190 and 200 °C along the extruder at 110 rpm with clay loading up to 10 wt%. The extent of maximum reduction in water and oxygen vapors permeation was more prominent at 5 wt% sample of each clay. XRD analysis revealed no exfoliation in kaolin clay samples but indicated presence of exfoliation in Na-MMT samples. SEM and TEM micrographs revealed nano-level dispersion for both kaolin clays and Na-MMT and agglomerate formation at high wt% of clays. Experimental data for oxygen and water vapors permeation through nanocomposites were fitted on Nielsen, Cussler and Gusev-Lutsi models. Modelling of barrier performance was utilized for acquiring aspect ratio of filler for nanocomposites. Maximum and average aspect ratio of fillers and third-degree polynomial equation for nanocomposite, through curve fitting, were determined to predict improved barrier properties of nanocomposites.