New technology for producing petrochemical feedstock from heavy oils derived from Alberta oil sands

This paper presented the results of a study demonstrating the feasibility of producing petrochemical feedstock or petrochemicals from vacuum gas oils derived from oil sands. A typical bitumen upgrader flow scheme was integrated with several new technologies and coupled with an ethane/propane cracker. Technologies included steam cracking, fluid catalytic cracking (FCC); and the catalytic pyrolysis process (CPP). The scheme was then integrated with the Nova Heavy Oil Cracking (NHC) technology. The NHC process uses a reactor to perform catalytic cracking followed by a main tower that separates gas and liquid products. Aromatic ring cleavage (ARORINCLE) technology was explored as a method of catalytic treatment. Experimental runs were conducted in a laboratory scale fixed bed reactor. A stacked catalyst bed was used, followed by a zeolite-based noble metal catalyst. Examples from process run results were presented. Results indicated that the NHC technology should be used on an FCC unit technology platform. The ARORINCLE technology was considered for use on a hydrotreating unit technology platform. Once the catalysts are fully developed and demonstrated, the economics of the technologies will be enhanced through the construction of world-scale complexes integrating upgrading, refining and petrochemical plants. refs., tabs., figs