Controlling corrosion of carbon steel in cooling water applications -- A novel environmentally acceptable approach

Cr(VI) containing salts have been in use for a long time as one of the best inhibitors for minimizing corrosion of carbon steel in cooling water applications. Irrespective of the type of system, i.e., once through, open recirculating, pressurized water reactor power plants, etc. and irrespective of the conductivity of water, i.e., low or high, Cr(VI) salts always have proven to be very effective inhibitors. However, the toxicity of chromate compounds and the consequential disposal difficulties have made it essential to look for an alternate treatment. It is however, imperative that the alternate system must provide the matching efficiency as that provided by Cr(VI) salts and that it should also be easy to maintain and be economical. While many researchers have been trying to find a suitable chromate free inhibitor system, the present authors have explored the possibility of formulating an inhibitor system containing Cr(VI) at a concentration below the safety limit for drinking water as suggested by EPA/OSHA. This is based on the assumption that EPA (Environmental Protection Agency) and OSHA (Occupational Safety and Health Administration) only regulate the discharge and exposure limits of chromium above which it is found harmful. Therefore, any new formulation containing Cr(VI) well below these safety limits should be acceptable environmentally. If such a formulation can perform similar to ones with high concentration of Cr(VI), it will also be commercially acceptable. The authors will discuss the preliminary results of such a strategy