[en] Each of the four Pickering Nuclear Generating Station A (PNGSA) CANDU units was constructed with its reactor and dump tank surrounded by a concrete Calandria Vault (CV). The Ring Thermal Shield (RTS) system at PNGSA units is a water cooled structure with internal cooling channels with the purpose of attenuating excessive heat flux from the calandria shell to the end shield rings and adjoining concrete (Figure 1). In newer CANDU units the reactor calandria vessel is surrounded by a large water filled shield tank which eliminates the requirement for the RTS system. The RTS structures are situated in the space between the calandria and the vault walls. Each RTS is assembled from eight flat sided carbon steel segments, tilted towards the calandria and supported from the end shield rings. Cooling water to the RTS is supplied by carbon steel cooling pipes with a portion of the pipe run embedded in the vault walls. Flow through each RTS is divided into two independent circuits, having an inlet and an outlet cooling line. There are four locations of RTS inlet and outlet cooling lines. The inlet lines are located at the bottom and the outlet lines at the top of the RTS. The 'L' shaped section of RTS inlet and outlet cooling lines, from the RTS waterbox to the start of embedded portion at the concrete wall, had become defective due to corrosion induced by excessive Moisture levels in the calandria vaults. An on-line leak sealing capability was developed and placed in service in all four PNGSA units. However, a leak found during the 1994 Unit 1 outage was too large,to seal with the current capability, forcing Ontario Hydro (OH) to develop a method to replace the corroded pipes. The repair project was subject to some lofty performance targets. All tools had to be able to withstand dose rates of up to 3000 Rem/hour. These tools, along with procedures and personnel had to successfully repair the RTS system within 6 months otherwise a costly outage extension would result. This paper describes the method used to develop the organization, tools, and procedures to effect this repair during the 1994 Unit 1 outage. (author)