[en] Electrochemical rifling is one of the most effective and well-known methods for barrel rifling in the inner surface of complex shapes. In this research a desirable rifling tool is designed, modeled and manufactured via electrochemical theories. Then the manufactured tool electrode is tested and the theoretical and experimental results are compared with each other. This comparison shows a very good agreement, confirming that the desired processes can be theoretically analyzed via electrochemical basic theories on one hand, and also effective machining parameters determination on the other. This method can easily replace the high cost trial and error methods commonly in practice