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AbstractAbstract
[en] Bubble characteristics in terms of density, size, frequency and motion are key factors that contribute to the superiority of nucleate pool boiling over the other modes of heat transfer. Nevertheless, if heat transfer occurs in an environment which is prone to fouling, the very same parameters may lead to accelerated deposit formation due to concentration effects beneath the growing bubbles. This has led heat exchanger designers frequently to maintain the surface temperature below the boiling point if fouling occurs, e.g. in thermal seawater desalination plants. The present study investigates the crystallization fouling of various structured surfaces during nucleate pool boiling of CaSO4 solutions to shed light into their fouling behaviour compared with that of plain surfaces for the same operating conditions. As for the experimental part, a comprehensive set of clean and fouling experiments was performed rigorously. The structured tubes included low finned tubes of different fin densities, heights and materials and re-entrant cavity Turbo-B tube types.The fouling experiments were carried out at atmospheric pressure for different heat fluxes ranging from 100 to 300 k W/m2 and CaSO4 concentrations of 1.2 and 1.6 g/L. For the sake of comparison, similar runs were performed on plain stainless steel and copper tubes.Overall for the finned tubes, the experimental results showed a significant reduction of fouling resistances of up to 95% compared to those of the stainless steel and copper plain tubes. In addition, the scale formation that occurred on finned tubes was primarily a scattered and thin crystalline layer which differs significantly from those of plain tubes which suffered from a thick and homogenous layer of deposit with strong adhesion. Higher fin densities and lower fin heights always led to better antifouling performance for all investigated finned tubes. It was also shown that the surface material strongly affects the scale formation of finned tubes i.e. the Cu-Ni finned tubes showed a significant reduction in fouling resistance of up to 75% compared with the Cu finned tubes at high heat fluxes. the best antifouling behaviour was obtained for the re-entrant cavity Turbo-B tube type. It showed a reduction of 83% and 27% in fouling resistance compared with the 19 fpi finned tube and the 40 fpi finned tubes, respectively. As for deposit structure, it was only a frail and thin layer which occurred solely on the outside surface of the Turbo-B tube and there was no deposition inside the cavities. In the theoretical study, two phenomenological models have been developed for clean heat deposition on structured tubes.
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Source
2011; 148 p; 5-1 tabs.,5-21 figs.,98 refs.; Thesis(PhD.)
Record Type
Miscellaneous
Literature Type
Thesis/Dissertation; Numerical Data
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Country of publication
ALKALINE EARTH METAL COMPOUNDS, BOILING, CALCIUM COMPOUNDS, DATA, DISPERSIONS, ELEMENTS, ENERGY TRANSFER, HOMOGENEOUS MIXTURES, HYDROGEN COMPOUNDS, INDUSTRIAL PLANTS, INFORMATION, METALS, MIXTURES, NUMERICAL DATA, OXYGEN COMPOUNDS, PHASE TRANSFORMATIONS, SOLUTIONS, SULFATES, SULFUR COMPOUNDS, TRANSITION ELEMENTS, WATER
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