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[en] Cupronickel B10—an important material widely used in the aero industry—has excellent mechanical and physical properties, such as corrosion resistance and ductility. The present study conducted a quasi-static test and split Hopkinson pressure bar (SHPB) test to obtain the quasi-static and dynamic mechanical properties of cupronickel B10, respectively. In these two experiments, the parameters needed for material constitutive models in cutting simulation are derived. However, the impact deformation temperature in the SHPB experiment has long been ignored, resulting in insufficient simulation accuracy. Hence, the impact deformation temperature is referenced to modify material constitutive models. Simulation results of the models are validated in orthogonal cutting experiments. Validation shows that Johnson-Cook class models are superior in simulating the chip form while Drucker-Prager class models are suitable for forecasting the cutting force and temperature. In particular, modified Drucker-Prager models can reduce the error of cutting force FC to 18.01 %.
[en] The titanium alloy Ti-6Al-4V has superior properties but poor machinability, yet is widely used in aerospace and biomedical industries. Chip formation and cutting zone area are important factors that have received limited attention. Thus, we propose a high-speed orthogonal cutting model for serrated chip formation. The high speed orthogonal cutting of Ti-6Al-4V was studied with a cutting speed of 10-160 m/min and a feed of 0.07-0.11 mm/r. Using theoretical models and experimental results, parameters such as chip shape, serration level, slip angle, and shear slip distance were investigated. Cutting zone boundaries (tool-chip contact length, length of shear plane, and critical slip plane) and cutting zone area were obtained. The results showed that discontinuous, long-curling, and continuous chips were formed at low, medium, and high speeds, respectively. Serration level, shear slip distance, and slip angle rose with increasing cutting speed. The length of shear plane, tool-chip contact, and critical slip plane varied subtly with increased cutting speed, and rose noticeably with increased feed. Cutting zone area grew weakly with increased cutting speed, levelling off at high cutting speed; however, it rose noticeably with increased feed. This study furthers our understanding of the shear slip phenomenon and the mechanism of serrated chip formation
[en] Highlights: • A technical solution to the power supply of wireless sensor networks is presented. • The low voltage produced by device is boosted from around 1 V to more than 4 V. • An output current and voltage of the device is acquired as 343 mA and 1057 mV. • The device provides output power 362.56 mW in no electricity conditions. • The economic value of device is demonstrated. - Abstract: Solar thermoelectric power generation has been widely used to solve the power supply limitation issue for low-power wireless sensors because of its light weight, high reliability, low cost, lack of noise, and environmental friendliness. A solar thermoelectric power generation system based on gravity-assisted heat pipes and solar radiation is devised in this paper, and its behavior is continuously measured in realistic outdoor circumstances. The effects of key parameters, including solar luminous flux, load resistance, a proportional coefficient, and a relative Seebeck coefficient, are analyzed. Related experimental results show that the device can output a voltage of 1057 mV and an electrical current of 343 mA, resulting in an output power of 362.56 mW. With a stable external energy conversion module under aluminous flux of 7.81 × 10"4 lx, the voltage converted from the nature solar radiation is boosted from 1057 mV to 4.40 V, which meets the rated operating voltage of low power consumption components, such as low-power wireless sensors and ZigBee modules. An economic analysis of the system shows that the solar thermoelectric power generation device is both economically and technically competitive when it is applied in a low-voltage wireless sensor network.